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Providing quality Sliding Systems across the US

4080.TV28 - Hardened Steel Black Zinc

4080.TV28 (Compact Linear Rail) - Hardened Steel Black Zinc

The Sliding Systems Compact Linear Rail System is designed for industrial applications requiring speed and precision. The C-profiled rail is manufactured from cold drawn carbon steel, it is then induction hardened and the raceways are ground. The Rails are supplied predrilled, for countersunk fixing. Counterbored or additional holes can be supplied upon request.

All rails come with enhanced Black Zinc 20µm Corrosion Protection, as standard. We presently have rails sizes 28 and 43mm profiles, with 35mm to follow.

Specification Details:

  • Space Envelope Width: 24mm
  • Height: 28mm
  • Rail Length: 240-1920mm
  • Maximum Load Capacity: N/A
  • Number of beams: N/A
  • Extension Type: N/A
  • Material: Induction Hardened Steel
  • Vibration Resistance: 10

Profile:

Suitable For:

  • INDUSTRIAL STORAGE - museum and workplace storage, display cases, pull out storage
  • MACHINE BUILDS - Precision Positioning Systems, Handling Units
  • SAFETY GUARDING - sliding gates extending protective systems
  • SEATING – Sliding seats, seat extensions, arm rest adjustments
  • SLIDING DOORS & WINDOWS – internal sliding door and gates
  • SPECIAL VEHICLES - commercial and response, battery removal units, sliding hatches, sliding doors, sliding panels

Sliding Systems compact linear rails and sliders are designed for industrial applications requiring speed and precision. The compact design of the fixed rail is processed by grinding and induction hardening the raceways. This provides for high durability, precision and speed of operation.

All Sliding Systems steel ball-races are induction hardened to 58+4 HRC similar to that of the running bearings, allowing for very low displacement forces, yet increased longitudinal acceleration. In addition to the induction hardened raceways, the beams have an enhanced black zinc 20µm corrosion protection which is both RoHS and REACH compliant. The manufacturing process is controlled by ISO9001/2015.

The mobile sliders (also known as carriers) have various mounting options, with 3, 4 or 5 bearing configurations to maximise performance. The slider body is manufactured from high grade 7075 T6 aluminium alloy with anodised surface treatment. The precision bearings are sealed, with centrally mounted eccentric tolerance adjustment. This produces high loading, low noise, excellent rigidity and stable performance, even at the highest speeds.

For our Aerospace customers requiring lighter weight solutions, the size 28 rail can be supplied in totally interchangeable, extruded 7075 T6 alloy. The rail reference is ATV-28 and carrier is ATCA-28. Imperial fastenings for the carrier can also be bespoke drilled. This hardened alloy meets aerospace standards to our AS9100-D production and can be supplied from stock. Applications for this alloy rail include drop arm rests and privacy screens within the cabin seating, as per below images. Please consult us for further information.

         

The durability and excellent wear resistance of Sliding Systems linear rails makes them ideal for applications such as train doors, automated machine guards and robotic precision pick & place. We presently have 28 and 43mm profiles, with 35mm to follow in 2020. Sliding Systems telescopic slides & linear rails are designed as an economical drop-in replacement for current European manufactured product without compromising quality or performance.

  • Ground raceways and induction hardened to 58+4 HRC
  • Black Zinc 20µm Corrosion Protection
  • Depth of hardening: Min 0.8mm
  • Max operating speed: TV28 -5m/s TV43 -7m/s
  • Max acceleration: 15m/s
  • Max operational temp: 120 deg C
  • Rails can be joined at achieve longer travel
  • Wiper with lubrication pad standard on carriers
  • Pre-load adjustment via central eccentric roller
  • We recommend external stops are used during operation

Available ex-stock, usually on a same day despatch, the rails are supplied without end stops as standard. Upon customer request, we can manufacture these to drawing.

TV28 (or TV43) Rail & Carriers can be purchased online for global delivery by following this link to our web-shop

CAD - Carrier

CAD - Rail - (4080.TV28V.400mm)

Downloads Access

To download the CAD files and specifications for this product you need to be logged in.

Sliding Systems Linear Guide -

Sliding Systems Linear Guide

4080.TV28V-length 240mm-3D STEP FILE -
4080.TV28V - length 240mm

4080.TV28V-length 320mm-3D STEP FILE -
4080.TV28V – length 320mm

4080.TV28V-length 400mm-3D STEP FILE -
4080.TV28V – length 400mm

4080.TV28V-length 480mm-3D STEP FILE -
4080.TV28V – length 480mm

4080.TV28V-length 560mm-3D STEP FILE -
4080.TV28V – length 560mm

4080.TV28V-length 640mm-3D STEP FILE -
4080.TV28V – length 640mm

4080.TV28V-length 720mm-3D STEP FILE -
4080.TV28V – length 720mm

4080.TV28V-length 800mm-3D STEP FILE -
4080.TV28V – length 800mm

4080.TV28V-length 880mm-3D STEP FILE -
4080.TV28V – length 880mm

4080.TV28V-length 960mm-3D STEP FILE -
4080.TV28V – length 960mm

4080.TV28V-length 1040mm-3D STEP FILE -
4080.TV28V – length 1040mm

4080.TV28V-length 1120mm-3D STEP FILE -
4080.TV28V – length 1120mm

4080.TV28V-length 1200mm-3D STEP FILE -
4080.TV28V – length 1200mm

4080.TV28V-length 1280mm-3D STEP FILE -
4080.TV28V – length 1280mm

4080.TV28V-length 1360mm-3D STEP FILE -
4080.TV28V – length 1360mm

4080.TV28V-length 1440mm-3D STEP FILE -
4080.TV28V – length 1440mm

4080.TV28V-length 1520mm-3D STEP FILE -
4080.TV28V – length 1520mm

4080.TV28V-length 1600mm-3D STEP FILE -
4080.TV28V – length 1600mm

4080.TV28V-length 1680mm-3D STEP FILE -
4080.TV28V – length 1680mm

4080.TV28V-length 1760mm-3D STEP FILE -
4080.TV28V – length 1760mm

4080.TV28V-length 1840mm-3D STEP FILE -
4080.TV28V – length 1840mm

4080.TV28V-length 1920mm-3D STEP FILE -
4080.TV28V – length 1920mm

4080.TV28XL - 3D DWG FILE -
4080.TV28XL DWG File

4080.TCA28.3.A - Carrier - 3D STEP FILE -
4080.TCA28.3.A - Carrier

4080.TCA28.5.A - Carrier - 3D STEP FILE -
4080.TCA28.5.A - Carrier

4080.TCA28.5.B - Carrier - 3D STEP FILE -
4080.TCA28.5.B - Carrier

4080.TCA28 - 3D DWG FILE -
4080.TCA28 DWG File

TV43 Compact Rail in 7075 T6 Aero Grade Alloy
TV-TCA Compact Rails in 7075 T6 Aero Grade Alloy
TV28 Compact Rail in 7075 T6 Aero Grade Alloy

Industrial Storage

In-rack drawers and bespoke storage systems and assemblies

Museum Storage

The breadth of GSF's product range gives you an unparalled advantage when engineering solutions for unique storage systems that have to accomodate large irregular shaped artifacts or exhibits. Our experience with some of the more unusual high volume low load applications and environmentally sensitive storage conditions is available for you to call upon together with access to perhaps the widest range of sliding procuts in the world.

Correct selection and specification of the slide system will ensure maximisation of the space inside the storage or display unit while providing safe and secure access when required.

Workspace Storage

GSF offers a wide range of standardised products that are available direct from stock and which are most suitable for use in workspace desking, tool storage, assembly and operation stations. These products can be purchased free of restrictive minimum order quantities and charges.

Machine Building

The design and construction of specialised operational machinery and machine guards. The excellent range of Saibo hardened linear rails are designed to be economical whilst offering exceptional service life required in machine guarding.

General

Specification and design of linear movement systems incorporating linear rails and telescopic slides for use in machine guarding applications and the design and installation of manufacturing, cargo handling and other situation specific plant and machinery.

In such industrial applications, reliability and robustness are key requirements. When incorporated into automated plant, movement precision is also vital. The load capacities indicated on our high-end range represent the maximum load that can be carried whilst causing a slide deflection at full extension of no more than 1% of the slide's closed length. This is a much higher and more rigorous standard than is typically used by others for measuring slide load capacities, as a results our customers have come to rely on Sliding System's products for their durability and strength.

Our range also includes slides that operate with ultra-high precision based on innovative roller bearing technology, and which are self aligning.

Our design team has the ability to offer all or any of these components when working alongside your own engineering team.

Safety Guarding

Saibo compact linear rails are ideal for Safety Guarding systems such as sliding gates or extending safety protective systems.

To find out how we can help with safety measures using Saibo rails contact us info@slidingsystems.us

Seating Systems

Saibo compact linear rails are ideal for seating systems in all industries including vehicles, rail, aerospace – the rails and carriers are ideal for sliding seats, seat extensions, arm rest adjustments to name just a few applications.

.To find out how we can help with seating systems using Saibo rails contact us info@slidingsystems.us

Sliding Doors & Windows

Saibo compact linear rails are ideal for sliding door and window systems and can be manufactured at various sizes to accommodate most applications.

To find out how we can help with sliding door and window using Saibo rails contact us info@slidingsystems.us

Motor Manufacturing Plant

Telescopic Slide and Linear Rail components for lineside delivery and component handling systems

Automated Production Lines

Linear movement components and telescopic slides for use on repetition-intensive automated production lines. Components require a high resistance to localised wear patterns, uniform operating loads and designs capable of working at fast speeds with high accelerations.

Manually Operated

Linear rail and telescopic slide products for component delivery and handling at line-sideassembly stations.

The breadth of our product range gives you an unparalleled advantage when engineering solutions for delivery systems that have to accommodate large irregular shaped components or sub assemblies within space restricted line-side delivery stillages.

Correct selection and specification of the slide system will ensure maximisation of the space inside the delivery stillage and production efficiency while accommodating the natural variations of manual handling present in a time sensitive assembly environment.

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4080.TV28 Linear Rail Inquiry

COMPANY

General Devices, Inc.
1410 S. Post Rd.
P.O. Box 39100
Indianapolis, IN 46239

Tel: 317-715-5500

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ABOUT US

General Devices Company Inc., is an Indianapolis, Indiana manufacturer and global partner of the GSF Group of Companies.

GSF Group designs, manufactures and supplies the widest range of telescopic slides and linear systems in the world. We are a global network of manufacturing sites, online purchase platform and dedicated aerospace division. We have domestically and globally sourced products of all kinds.

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